基于离散矢量模型的微电机转子二次去重动平衡研究

Two-steps weight-removing for dynamic balancing of micromotor rotor based on discrete vector model

  • 摘要: 针对微电机转子初始不平衡量较大时动平衡效果不佳的问题,提出了一种基于离散矢量模型的切削去重不平衡校正方法。根据铣刀和转子的参数建立离散矢量去重模型,基于边缘曲线离散点的积分计算得到了二次去重情况下切削等效质量与切削深度的对应关系,通过与三维模型仿真数据比较验证了模型的精度。采用5个微电机转子进行试验验证,在转子初始不平衡量高于100 mg的情况下,能实现90%以上的总去重率,并将剩余不平衡等效质量控制在10 mg以下,被测转子均符合G1.0精度等级。表明该方法能够在初始不平衡量较大时提高微电机转子动平衡精度。

     

    Abstract: A milling unbalance correction method based on a discrete vector model is proposed to address the issue of poor performance of traditional dynamic balancing methods when the initial unbalance of the micro motor rotor is large. A discrete vector model is established based on the parameters of the milling cutter and rotor, and the corresponding relationship between the equivalent cutting mass and cutting depth under second time cutting is obtained by integrating the discrete points of the edge curve. By comparing with the 3D model simulation data, it is verified that the deviation rate of the model is low. Experimental verification shows that when the initial unbalance on one side of the rotor exceeds 100 mg, a total weight removal rate of over 90% can be achieved, and the equivalent mass of the remaining unbalance on one side can be controlled below 10 mg. All rotors meet the G1 accuracy level. This indicates that this proposed method can improve the dynamic balance accuracy of the micro motor rotor when the initial unbalance of the micro motor rotor is large.

     

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