非接触旋转密封故障声发射信号的诊断与识别研究

Research on diagnosis and identification of acoustic emission signals for non-contact rotary seal failures

  • 摘要: 针对非接触旋转密封故障信号不明晰和难以辨识的问题,本文搭建试验台和声发射测试系统,设置非接触旋转密封正常以及6种典型故障工况进行声发射信号监测,有效获取14000个特征样本;采用贝叶斯优化算法,结合连续小波变换,建立一个具有适应性的卷积神经网络分类模型,进而采用混淆矩阵和t分布随机近邻嵌入分析故障识别模型的诊断性能。研究结果表明:该模型实现了非接触旋转密封正常运行、干摩擦、混合润滑、弹簧失效、端面凹坑、弹簧局部失效以及端面划痕7种工况的有效分类识别,平均分类精确度达到了99.7023%,从而证明了非接触旋转密封声发射信号在非平稳性、复杂性和重叠性环境中,可以被有效地分离,用于密封故障源识别。

     

    Abstract: To address the issue of unclear and challenging identification of non-contact rotating seal fault signals, this study established an experimental platform and acoustic emission testing system. It involved monitoring acoustic emission signals during various operational conditions, including normal operation and six typical fault scenarios of non-contact rotating seals. A total of 14000 feature samples were effectively collected. By applying the Bayesian optimization algorithm and incorporating continuous wavelet transform, an adaptive convolutional neural network classification model was constructed. Subsequently, the diagnostic performance of the fault recognition model was analyzed using confusion matrices and t-distributed stochastic neighbor embedding. The research results demonstrate that this model successfully classifies and identifies seven different operational conditions of non-contact rotating seals, including normal operation, dry friction, mixed lubrication, spring failure, end-face pitting, local spring failure, and end-face scratching, with an average recognition accuracy of 99.7023%. This achievement underscores the capability of effectively isolating and identifying seal fault sources from acoustic emission signals of non-contact rotating seals in non-stationary, complex, and overlapping environments, thereby establishing a solid theoretical foundation for practical engineering applications.

     

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