电磁轴承-柔性转子系统过一阶弯曲临界转速区的控制器设计及振动特性
Controller design and vibration characteristics of an active magnetic bearings-flexible rotor system passing the first bending critical speed region
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摘要: 主动电磁轴承(AMBs)由于具有刚度、阻尼可调的特性,是高速、高功率旋转机械的理想支承。本文建立了AMBs‑柔性转子系统的动力学模型;设计了由输入2阶滤波器和分散PID控制器串联组成的转子系统过1阶弯曲临界转速区的控制器,并对控制器的性能进行了仿真分析;在搭建的AMBs‑柔性转子系统试验台上进行了模拟旋转和实际旋转试验,转子能够平稳地通过1阶弯曲临界转速区,加速过程中转子的最大振动位移小于备用轴承间隙的1/2;最后测量了多组不平衡量条件下AMBs‑柔性转子系统的不平衡位移响应及电流响应,分析了转子的不平衡分布对转子系统振动特性的影响。结果表明,所设计的控制器能够使转子系统顺利地通过1阶弯曲临界转速区,不平衡量对AMBs‑柔性转子系统的控制性能和稳定性影响显著,结果为AMBs‑柔性转子系统高效控制策略的研究提供了依据。Abstract: Active magnetic bearings (AMBs) are ideal bearings for high speed and high power rotating machinery for its adjustable stiffness and damp. In this paper, a dynamic model of AMBs-flexible rotor system is established. Aiming at suppressing vibration displacement of the rotor system in passing through the first bending critical speed region, a control which combines a decentralized PID controller and input second filter in series is designed and the controller performances are simulated. The experiments in simulated rotation and real acceleration operations are carried out in a platform of AMBs-flexible rotor system. The rotor system can smoothly pass through its first bending critical speed region and the maximum rotor vibration displacement in acceleration operation is less than half of backup bearing gap. The rotor vibration displacement and current responses of the rotor in different unbalances are measured in order to analyses the influence of the rotor unbalance on vibration characteristics of AMBs-flexible rotor system. It is shown that the proposed controller can make the rotor system smoothly pass through its first bending critical speed region. The rotor imbalance has a significantly influence on the control performance and stability of AMBs-flexible rotor system. The experiment results give a support on the high-performance control strategy of AMBs-flexible rotor system.