微振动测量和评估关键技术研究

Research on key technologies for micro-vibration measurement and evaluation

  • 摘要: 随着高端制造业的发展,精密仪器成为各个领域中不可或缺的设备,但由于环境微振动的存在使得设备精度下降,因此进行微振动等级测量具有重要意义。微振动等级测量采用速度信号倍频程频谱,而传统倍频程分析采用频域FFT存在分辨率固定、低频段频谱泄露等缺点,针对此问题,提出了一种基于比值校正的复解析ZFFT细化校正算法,仿真结果表明,该算法在相同FFT分析点数下,频谱分辨率提高,在相同采样点数下,计算量大幅降低,且频谱幅值误差低至千分之一。在此算法的基础上采用分频段倍频程频谱分析,抑制了低频段频谱泄露,实现频谱谱线的定向增加。并研制了一套微振动监测与分析系统,包括:低频微振动传感器、MI-7208智能测量装置及微振动等级测量评估软件,通过对之江实验室超洁净室隔振地基及室外场地进行测量,结果表明该系统具有VC-F级微振动信号的检测能力、并具备长时测量的稳定性。

     

    Abstract: With the development of high-end manufacturing, precision instruments have become indispensable equipment in various fields, but due to the existence of environmental micro-vibration makes the precision of the equipment decline, so it is important to carry out micro-vibration level measurement. Micro-vibration level measurement using velocity signal octave spectrum, and the traditional octave analysis using frequency domain FFT has a fixed resolution, low-frequency band spectrum leakage and other shortcomings, in order to address this issue, a complex analytical ZFFT refinement correction algorithm based on the ratio correction is proposed, simulation results show that the algorithm in the same number of points of the FFT analysis, spectrum resolution is improved, in the same number of samples, the amount of computation is greatly reduced, and spectrum amplitude error is low. The simulation results show that the algorithm can improve the spectral resolution with the same number of FFT analysis points, reduce the computation volume significantly with the same number of sampling points, and reduce the spectral amplitude error to as low as one thousandth. On the basis of this algorithm, a split-band octave spectrum analysis is adopted to suppress the leakage of low-frequency spectrum and achieve the directional increase of spectral lines. A micro-vibration monitoring and analysis system, including low-frequency micro-vibration sensors, MI-7208 intelligent measuring device and micro-vibration level measurement and evaluation software, has been developed. Through the measurements on the vibration-isolated foundation of the ultra-clean room of the ZHIJIANG LAB and the outdoor site, the results show that the system has the ability of detecting micro-vibration signals of the VC-F level, and has the stability of the measurement in a long period of time.

     

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