综掘面掘支锚配套锚固钻机部力学特性研究
Mechanical characteristics of the anchor drilling machine for comprehensive excavation
-
摘要: 针对煤矿井下综掘面锚固钻进过程中存在的设备与煤岩间耦合振动影响的问题,考虑工作面顶、底板不平整性因素,重点研究钻进过程锚固钻机部力学特性。构建多钻机锚固钻机部同步锚固作业动力学模型,利用数值分析方法求解锚固钻机部关键部件振动响应特征。依据时域曲线分析可得,钻杆振动半径最大为3.59 mm,最小为1.51 mm;依据频域曲线可知,钻杆相较于钻机其他部件在频率11.94 Hz左右幅值达到最大,最大值为392.6 mm;依据振动相图可知,锚固钻机动力头、钻架及横梁在振动过程中整体稳定性良好。通过锚固试验样机进行对比试验,从而得到锚固钻机部关键部件在钻进过程中的振动响应特性,与动力学数值模拟结果基本一致,验证了关键部件钻进振动特征理论分析的可靠性,相关理论结果可为综掘面锚固钻机部稳定研究提供理论基础。Abstract: In response to the problem of coupling vibration between equipment and coal rock during the anchoring drilling process of the comprehensive mining face in coal mines, considering the unevenness of the top and bottom plates of the working face, the mechanical characteristics of the anchoring drilling rig during the drilling process are mainly studied. Construct a dynamic model for synchronous anchoring operation of multi drilling rig anchoring drilling rig, and use numerical analysis methods to solve the vibration response characteristics of key components in the anchoring drilling rig. The results show that based on the time‑domain curve analysis, the maximum vibration radius of the drill pipe is 3.59 mm, and the minimum vibration radius of the drill frame is 1.51 mm; According to the frequency domain curve, it can be shown that the amplitude of the drill pipe reaches its maximum at around 11.94 Hz compared to other components of the drilling rig, with a maximum value of 392.6 mm; According to the vibration phase diagram, it can be shown that the overall stability of the power head, drilling frame, and crossbeam of the anchor drill is good during the vibration process. The vibration response characteristics of key components of the anchoring drilling rig during the drilling process were obtained through comparative experiments on the anchoring test prototype, which is basically consistent with the results of dynamic numerical simulation. This verifies the reliability of the theoretical analysis of drilling vibration characteristics of key components. The relevant theoretical results can provide a theoretical basis for the stability research of the anchoring drilling rig in the comprehensive excavation face.
下载: