圆盘转子永磁悬浮轴承支承刚度特性研究
Study on the support stiffness characteristics of a disc rotor permanent magnetic levitation bearing
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摘要: 目前,对永磁悬浮轴承支承特性的研究大多基于单个轴承的力学角度,而转子由多个轴承支承,转子支承特性应该在轴承‑转子系统整体中分析,脱离转子系统的磁悬浮轴承支承分析是不全面的。在某微型离心泵的磁悬浮圆盘转子(长径比<1)研究中,采用了两个双环结构的永磁悬浮轴承组成的径向支承结构。实验发现,由于圆盘转子的两个永磁径向轴承距离很近,表现出的转子支承特性与细长轴转子(长径比≫1)磁悬浮支承的已知经验大不相同,其径向平动刚度和径向扭转刚度差异很大。本文通过磁力有限元分析,揭示了圆盘转子永磁轴承的径向平动刚度和径向扭转刚度随轴承结构尺寸的变化规律;以此为依据,提出了能提高圆盘转子扭转刚度的磁悬浮径向支承结构,分析了能够获得最大平动刚度和最大扭转刚度的结构条件,并合理调配平动刚度和扭转刚度的比例关系;同时,该永磁径向悬浮结构的轴向耦合力具有更宽的线性范围,有利于轴向电磁悬浮仅采用简单的低阶线性控制器就能很好地提升悬浮稳定性。Abstract: Research on magnetically levitated rotors has been heavily influenced by studies on slender shaft magnetic levitated rotors. In the study on a certain magnetically levitated flat rotor for a centrifugal pump structure, both experiments and finite element analysis revealed that the support characteristics of the radial permanent magnetic bearings, with the same dual-ring structure, exhibited the significant differences from the known experience when applied to flat rotors. The translational stiffness and torsional stiffness showed substantial variations. This paper analyzes the variations in translational and torsional stiffness of permanent magnetic radial bearings for flat rotors based on changes in the bearing’s structural dimensions. Based on the analysis, a flat rotor magnetic levitation structure is proposed, which can increase and adjust the torsional stiffness of the permanent magnetic bearings, while also allowing for a rational ratio between translational and torsional stiffness. A finite element analysis is used to identify the structural conditions that yield maximum translational and rotational stiffness. The effectiveness of the proposed methodology is subsequently validated.