基于声振特性的混流泵启动稳定性评估

Start-up stability assessment of mixed-flow pumps based on acoustic vibration characteristics

  • 摘要: 噪声与振动是决定启动过程中混流泵稳定性的两个主要因素。本文采集了混流泵在不同启动方式下的主轴振动与噪声信号,然后采用时频分析与三角拓扑优化(triangulation topology aggregation optimizer, TTAO)算法改进后的时变滤波经验模态分解(time varying filtering based empirical mode decomposition, TVF-EMD)方法对混流泵的噪声、振动特性进行了分析,最后基于二维样本熵对启动过程中的混流泵开展了稳定性评估。结果表明:启动方式会对启动过程中的主轴振动冲击特性形成显著的影响,其中启动方式2(凹指数函数规律)下主轴振动的能熵比平均值最低,表明其可以降低启动过程中混流泵主轴受到振动冲击的概率。同时,以方式2启动时泵体外出现高能量噪声的时间尺度最短,表明方式2可以减少混流泵启动过程中高能量噪声对环境的影响。综上可知,混流泵以方式2启动时,主轴振动和噪声信号的二维样本熵值最低,证明混流泵以方式2启动时其稳定性最好。

     

    Abstract: Noise and vibration are the two main factors that determine the stability of a mixed-flow pump during start-up process. In this paper, the shaft vibration and noise signals of the mixed-flow pump under different starting modes are collected, and then the noise and vibration characteristics of the pump are analyzed by the time-varying filtering-based empirical mode decomposition (TVF-EMD) method improved by the time-frequency analysis and triangulation topology optimization (TTAO) algorithm. Finally, stability assessment of the mixed-flow pump during the start-up process is conducted based on two-dimensional sample entropy. From the results, it can be found that the starting mode significantly affects the vibration shock characteristics of the shaft during the start-up process. And the average value of the energy entropy ratio of the shaft vibration under the starting Mode 2 (concave exponential function law) is the lowest, indicating that it can reduce the probability of vibration shock on the shaft during the start-up process. Meanwhile, the time scale of the high energy noise outside the pump is the shortest when the mixed-flow pump is started in Mode 2, indicating that Mode 2 can reduce the effect of high energy noise on the environment during the start-up process of the mixed-flow pump. When the mixed-flow pump is started in Mode 2, the two-dimensional sample entropy of the shaft vibration and noise signal is the lowest, indicating that the stability of the mixed-flow pump is the best when it is started in Mode 2.

     

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