动静压混合气浮轴承气膜流场的数值计算及转子系统响应特性的实验研究

Numerical calculation of the gas film flow field of the hybrid gas-lubricated bearing and experimental study on the response characteristics of the rotor system

  • 摘要: 在气体润滑理论和转子动力学的基础上,从动静压混合气体轴承转子系统的动力学模型入手,明确了沿转子周向气膜的非线性阻尼时变特征;进一步采用semi-Sommerfeld 条件,通过将气膜的径向力和轴向力相分离,将静压供气的可压缩性特征体现出来,对系统的动力学模型进行了补充;最后,设计搭建可视化实验台,针对不同静压供气和转速下系统的响应时间、临界速度、径向跳动和轴心轨迹等稳定性指标开展了研究。研究表明,动静压混合气体轴承-转子系统中,不同位置静压供气在轴向的压缩性存在显著差异,根据工况要求选择合适的静压供气压力能够有效提高气膜的动刚度和动阻尼,使主轴响应时间缩短31.2% ~ 66.0%,使主轴径向跳动减少了35.6% ~ 41.9%,使临界速度提高1.5 ~ 1.8倍。

     

    Abstract: A kinetic model of hybrid gas-lubricated bearing-rotor system is established based on gas lubrication theory and rotor dynamics, and the time-varying characteristics of its nonlinear damping are further clarified. Moreover, the compressibility of the gas film is presented by separating radial and axial forces from the supporting gas film based on Semi-Sommerfeld condition, which could provide an important supplement to previous dynamic model of this system. Finally, the stability indexes, such as response time, critical velocity, radial runout, and axis trajectory of the system under different static pressure and speed are systematically studied by experiments and visual measure methods. The results demonstrate that there is a significant variation in the compressibility of gas film at different position around the spindle rotation, leading to nonlinearity in damping and stiffness within the hybrid gas-lubricated bearing-rotor system. By corresponding static pressure supplement, the dynamic stiffness and damping characteristics can be improved according to the working condition. Specifically, the spindle response time can be reduced to 31.2% ~ 66.0%, and spindle radial runout can be reduced to 35.6% ~ 41.9% as well. Furthermore, critical speed can be increased up to 1.5 ~ 1.8 times for improved rotor performance.

     

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