考虑配合间隙动态变化的陶瓷电主轴系统动力学特性及稳定性分析

Nonlinear dynamic and stability analysis of ceramic motorized spindle system considering fit clearance dynamic variations

  • 摘要: 陶瓷轴承和钢制轴承座由于材料特性的差异,导致轴承外圈配合间隙和内部接触状态在工作过程中产生动态变化,加剧了陶瓷电主轴系统的振动和不稳定性。针对这一现象,本文提出了一个五自由度外圈动态间隙配合模型,并在轴承拟静力学模型中考虑了内部游隙的动态变化,最后建立了陶瓷电主轴系统动力学模型。该模型考虑了轴承内圈滚道-滚珠接触、外圈-轴承座接触引起的非线性因素,详细讨论了热变形、过盈配合对轴承外圈间隙和内部游隙带来的非线性变化,分析了旋转速度、外圈配合间隙、内部游隙变化对电主轴系统振动特性以及稳定性的影响。结果表明,热变形增加了主轴系统的非线性激励,外圈间隙的增加会增加主轴系统的外部激励但不会使系统进入混沌运动,而内部游隙对主轴系统运动状态的影响更加明显,并且外部间隙的增加会缩短处于周期运动的内部游隙范围。

     

    Abstract: Due to the differences in the material properties of ceramic bearings and steel pedestals, the non-uniform variations appear in the outer ring fit clearance and bearing internal contact state, which exacerbates the vibration and instability of the CMSS (ceramic motorized spindles system). Therefore, a five-degree-freedom outer ring clearance fit model is established, and the dynamic variations of the internal clearance are considered in the bearing quasi-static model, finally the dynamics model of the CMSS is established. The nonlinear factors caused by raceway-ball contact and outer ring- pedestal contact is considered in this model, and the nonlinear variations caused by thermal deformation and interference fit on outer ring fit clearance and internal clearance of bearing are discussed in detail. The effects of rotation speed, outer ring fit clearance and internal clearance on vibration characteristics and stability of CMSS are analyzed. The results indicate that thermal deformation increases the nonlinear excitation of the spindle system. The increase of outer ring fit clearance will increase the external excitation of the spindle system but will not make the system enter chaotic motion, while the influence of internal clearance on the motion state of the spindle system is more obvious, and the increase of external clearance will shorten the range of internal clearance in periodic motion

     

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