液体火箭发动机涡轮盘振动分析及频率管理方法研究

Investigation on vibration analysis and frequency management method of turbine blade in liquid rocket engine

  • 摘要: 针对某液体火箭发动机部分进气涡轮盘试车过程中叶片根部出现裂纹的问题,通过有限元方法分析了该涡轮盘在离心力场、温度场、轴向压紧力以及气动力场共同作用下的准静态应力响应与气动力场下动态应力响应,并对涡轮盘的寿命进行评估;针对结构高频共振导致的动态应力过高的风险,提出了基于循环周期结构频率密集度分析的频率管理方法,揭示了涡轮转子频率高度集中区域的危险性;针对该涡轮转子试车过程中叶片根部出现裂纹的问题,通过在叶冠部位添加围带的方式,对涡轮转子结构进行优化设计,并通过有限元计算证明了围带结构对于控制叶片振动、降低涡轮转子动态应力响应方面的积极作用。

     

    Abstract: In response to the problem of cracks appearing at the root of the blade during the partial intake turbine blade test of a liquid rocket engine, the quasi-static stress response and dynamic stress response of the turbine blade under the combined effects of centrifugal force field, temperature field, axial compression force, and aerodynamic field were analyzed using finite element method, and the service life of the turbine blade was evaluated; A frequency management method based on frequency density analysis of cyclic periodic structures is proposed to address the risk of high dynamic stress caused by high-frequency resonance of the structure, revealing the danger of highly concentrated frequency areas in turbine rotors; In response to the problem of cracks appearing at the root of the blades during the turbine rotor test run, the turbine rotor structure was optimized by adding shrouds at the blade crown. The positive effect of the shrouds on controlling blade vibration and reducing the dynamic stress response of the turbine rotor was demonstrated through finite element calculations.

     

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