对比迁移学习的机械设备未知故障诊断方法

Contrastive transfer learning-based diagnostic method for unknown faults in mechanical equipment

  • 摘要: 由于机械设备的持续运行,未知故障的出现不可避免。针对机械设备未知故障诊断中传统迁移学习方法因源域知识受限及目标域新故障识别困难的问题,提出了对比迁移学习的机械设备未知故障诊断方法(CTL-DM)。首先,设计粗细特征提取网络,充分利用全局与局部特征,增强原始振动信号的特征表达能力;其次,引入互信息噪声对比估计损失函数,结合余弦相似度度量优化特征空间分布,显著提升已知与未知故障的类间可分性;在此基础上,提出动态特征权重调整机制,通过域对抗训练对齐源域与目标域的边缘分布差异,并利用反向传播自适应优化关键特征权重。实验结果证明,该方法在变工况下能够有效进行轴承和齿轮的未知故障诊断。

     

    Abstract: Due to the continuous operation of mechanical equipment, the emergence of unknown faults is inevitable. To address the challenges of limited source domain knowledge and difficulties in identifying new fault patterns in target domains for mechanical equipment fault diagnosis using traditional transfer learning methods, this paper proposes a Contrastive Transfer Learning-Based Diagnostic Method for Unknown Faults in Mechanical Equipment (CTL-MEDM). First, a coarse-to-fine feature extraction network is designed to comprehensively leverage global and local characteristics, thereby enhancing the feature representation capability of raw vibration signals. Second, a Mutual Information Noise Contrastive Estimation (MI-NCE) loss function is introduced in conjunction with cosine similarity metrics to optimize feature space distribution, significantly improving inter-class discriminability between known and unknown faults. Building upon this foundation, a dynamic feature weight adjustment mechanism is proposed to align marginal distribution discrepancies between source and target domains through domain adversarial training, while adaptively optimizing critical feature weights via backpropagation. Experimental results demonstrate that the proposed method effectively achieves unknown fault diagnosis for bearings and gears under variable operating conditions.

     

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