利用伺服电机自带编码器的齿轮局部故障检测

Localized fault detection of gear with servo motor built-in encoder

  • 摘要: 提出一种使用伺服电机自带的编码器进行齿轮局部故障检测的方法,无需安装外置传感器,直接对自带编码器的信号进行数据处理实现齿轮局部故障的特征提取。从伺服电机自带编码器中引出信号采集接线,使用高速计数器记录旋转编码器角度位置脉冲上升沿之间的时间间隔;通过编码器信号计算瞬时角速度(instantaneous angular speed,IAS)信号,并在角域和阶次域对IAS信号进行分析和特征提取,实现齿轮局部故障的检测。以行星齿轮箱齿轮局部故障检测为例,通过试验对所提方法进行验证,结果表明,使用伺服电机自带编码器可有效实现低转速、变转速工况下的齿轮局部故障检测。

     

    Abstract: Currently, gear fault detection based on vibration, acoustic emission, and other signals requires the installation of additional sensors. This approach faces limitations in terms of sensor placement, high sensor cost, and difficulties in analyzing signals due to modulation effects in gear systems with variable transmission paths, such as planetary gearboxes. A method for diagnosing local gear faults using the built-in encoder of the servo motor is proposed in this paper. Using the output signal of the built-in encoder to extract the feature related to local gear faults. The encoder signal acquisition wiring is drawn from the built-in encoder of the servo motor, and a high-speed counter is used to record the time interval between the rising edges of the angular position pulses of the rotary encoder. The instantaneous angular speed (IAS) signal is calculated, and the IAS signal is analyzed and feature extracted in the angular and order domains to achieve local gear fault detection. Taking the planetary gearbox gear localized fault detection as an example, the proposed method is validated through experiments. Results show that using the built-in encoder of the servo motor can effectively achieve the detection of gear partial faults under low and variable speed conditions. This provides a new approach to fault detection of transmission units such as gearboxes in applications driven by servo motors.

     

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