一种轴承早期故障检测的关系网络方法

A relation network-based method for early bearing fault detection

  • 摘要: 轴承作为转向架的关键部件之一,对其进行早期故障检测尤为重要。提出一种基于关系网络(relation network,RN)的轴承早期故障检测方法。设计了一种可以有效提取轴承状态特征、度量特征间非线性距离的健康状态检测关系网络模型。离线建模阶段,获取待检测轴承离线正常样本进行训练,学习健康状态样本特征之间的非线性距离;在线检测阶段,获取当前运行状态样本进行检测,得到关系得分作为轴承状态的健康指标。利用3σ准则得到健康指标的健康阈值,用以检测轴承的健康状态,及时发现故障。在XJTU-SY滚动轴承全寿命数据集上进行试验,试验结果表明,与均方根、峭度、堆叠自编码器等方法相比,本文方法所得健康指标对早期故障更为敏感,并且具有更好的单调性与趋势性;与孤立森林、支持向量机、堆叠自编码器等方法相比,本文方法所得首次故障时间更早,具有一定的应用价值。

     

    Abstract: Bearings are critical bogie components, making their early fault detection particularly important. This paper proposes an early fault detection method for bearings based on a relation network (RN). A health status detection relation network model is designed to effectively extract bearing condition features and measure the nonlinear distance between these features. In the offline modeling phase, normal samples from the bearing are collected for training, allowing the model to learn the nonlinear distances among the healthy state sample features. During the online monitoring phase, samples from the current operating state are acquired, and a relation score is obtained as a health indicator for the bearing condition. The 3σ criterion is then applied to determine the health indicator threshold for detecting the bearing health status and identifying faults promptly. Experiments were conducted on the XJTU-SY rolling bearing full-lifecycle dataset. Results show that, compared to methods like root mean square, kurtosis, and stacked autoencoders, the health indicator of the proposed method is more sensitive to early faults and exhibits better monotonicity and trend. Furthermore, in comparison with methods such as Isolation Forest, Support Vector Machine, and stacked autoencoders, the proposed method detects the first fault occurrence earlier, demonstrating considerable practical value.

     

/

返回文章
返回