重载机车电机轴承滚道缺陷热振响应特性研究

Thermal and vibration response characteristics of traction motor bearing with raceway defects in heavy-haul locomotive

  • 摘要: 轴承振动和温度信号蕴含丰富的故障特征信息,是重载机车牵引电机轴承状态检测与故障诊断的重要基础与判断依据。建立了基于车-轨耦合的重载机车牵引电机轴承热振耦合动力学模型,考虑滚子与滚道及其缺陷区域间的非线性法向接触与切向摩擦作用,研究了电机轴承滚道缺陷故障对牵引电机热振耦合特性的影响,构建了缺陷宽度与振动响应、轴承温升间的映射关系。研究结果表明:当缺陷宽度达到1 mm时,振动信号频谱图可表现出明显的故障特征频率;频域统计指标均方根频率在整个缺陷宽度变化范围内呈上升趋势,频率标准差对早期缺陷更为敏感;均方根值、峭度值等振动信号时域统计指标对外滚道缺陷较为敏感;内滚道缺陷导致牵引电机轴承迅速升温,易引起温升报警。

     

    Abstract: Vibration and temperature signals from bearings contain rich fault characteristic information, making them crucial for condition monitoring and fault diagnosis of traction motor bearings in heavy-haul locomotives. This study establishes a thermo-vibration coupling dynamics model for heavy-haul locomotive traction motor bearings, based on vehicle-track coupled dynamics. The model considers the nonlinear normal contact and tangential friction effects between the roller, raceway, as well as their defect areas. The influence of raceway defects in motor bearings on the thermo-vibration coupling characteristics of the traction motor is investigated. Additionally, the mapping relationship between defect width and both vibration response and bearing temperature rise is constructed. Results indicate that when the defect width reaches 1 mm, distinct fault characteristic frequencies appear in the vibration signal spectrum. The root mean square frequency, a frequency-domain statistical indicator, shows an increasing trend across the entire defect width range, while the frequency standard deviation is more sensitive to early defects. Time-domain statistical indicators of vibration signals, such as root mean square (RMS) and kurtosis values, are relatively sensitive to outer raceway defects. Conversely, inner raceway defects lead to a rapid temperature increase in the traction motor bearing, which is prone to triggering temperature rise alarms.

     

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