电机电流瞬时频率极坐标视图及其在RV齿轮箱故障诊断中的应用

Motor current instantaneous frequency polar view and its application in RV gearbox fault diagnosis

  • 摘要: 电机电流监测系统凭借非侵入式、成本低的优势受到了广泛关注,但常用的电流频谱分析容易受到固有谐波以及安装误差的影响,并且高幅值基频会弱化故障特征。为了揭示齿轮故障导致的啮合刚度降低对电机电流频率调制的影响规律,建立了包含故障齿轮啮合刚度的电机电流模型,并推导了瞬时频率表达式。针对传统时频分析方法瞬时频率估计精度低的缺点,提出了基于高阶同步压缩变换(HSST)的瞬时频率极坐标视图方法,用来提取齿轮故障特征。该方法通过检测与故障齿啮合周期同步的频率调制特征来直观地展示齿轮箱故障,避免了固有谐波和基频的干扰,具有齿轮故障特征的唯一性。通过对RV齿轮箱实验台的电机电流信号分析,验证了所提出电机电流模型与故障特征分布规律的准确性,以及基于HSST的瞬时频率极坐标视图的齿轮箱故障诊断方法的有效性。

     

    Abstract: Motor current monitoring systems have garnered significant attention due to their non-invasive and cost-effective advantages. However, conventional current spectrum analysis is susceptible to inherent harmonic and installation errors, and the high amplitude of the fundamental frequency can obscure fault characteristics. To reveal the frequency modulation patterns in motor current caused by reduced meshing stiffness due to gear faults, a motor current model incorporating faulty gear meshing stiffness is established, and its instantaneous frequency expression is derived. Addressing the limitation of traditional time-frequency analysis methods, which often suffer from low instantaneous frequency estimation accuracy, this paper proposes an instantaneous frequency polar view method based on high-order synchrosqueezing transform (HSST) for extracting gear fault features. This method intuitively demonstrates gearbox faults by detecting frequency modulation characteristics that are synchronized with the meshing period of faulty teeth. The instantaneous frequency polar view effectively avoids interference from inherent harmonics and fundamental frequency, offering a unique representation of gear fault characteristics. Analysis of motor current signals from an RV gearbox test rig validates the accuracy of the proposed motor current model and the distribution patterns of fault characteristics. It also confirms the effectiveness of the instantaneous frequency polar view method based on HSST for gearbox faults diagnosis.

     

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