综合传动系统构件工况-损伤标准集构建与应用研究

Research on construction and application of working condition-damage standard set for integrated transmission system structural parts

  • 摘要: 针对履带式特种车辆综合传动系统在复杂工况下的损伤实时计算需求,提出一种基于实车数据的工况-损伤标准集构建方法。首先,通过动力学建模与快速求解技术,解决载荷信息缺失问题;其次,利用动态扭矩的变化特性进行运动学片段划分与特征提取,并通过主成分分析进行降维。随后,设计参数自适应模糊C-均值(parameter adaptive fuzzy C-means, PAFCM)聚类方法,实现工况的自动划分与聚类数的动态确定。在此基础上,采用雨流计数法和Miner疲劳准则分析聚类所得细粒度工况的载荷与损伤特性,构建工况-损伤标准集,并验证该方法在实际损伤实时计算中的有效性与工程适用性。研究结果表明,所提方法能够解决现有方法在综合传动系统应用中的局限性,为综合传动退化评估与寿命预测提供有力支撑。

     

    Abstract: To address the real-time damage computation requirements of integrated transmission system for tracked special vehicles under complex working conditions, a method for constructing a working condition-damage standard set based on real-vehicle data is proposed in this paper. First, dynamic modeling and rapid solving techniques are employed to address the issue of missing load information. Second, kinematic segments are divided and features are extracted using the variation characteristics of dynamic torque, followed by dimensionality reduction via principal component analysis (PCA). Subsequently, a parameter adaptive fuzzy C-means (PAFCM) clustering method is designed to achieve automatic working condition segmentation and dynamic determination of the number of clusters. On this basis, the rainflow counting method and Miner fatigue criterion are applied to analyze the load and damage characteristics of the fine-grained working conditions obtained through clustering, thereby constructing a working condition-damage standard set. The effectiveness and engineering applicability of the proposed method in real-time damage computation are validated. The results demonstrate that the proposed method overcomes the limitations of existing approaches in the application of integrated transmission system, providing robust support for degradation assessment and lifespan prediction of integrated transmissions.

     

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