基于关键部件加速度响应HH2准则的缓冲包装优化设计

Optimal design of cushion packaging based on H and H2 criteria of critical component acceleration response

  • 摘要: 产品运输包装系统与动力吸振器模型相同,设计目标却相反,本文基于动力吸振器逆向思维对缓冲包装反问题进行研究,探讨考虑关键部件缓冲包装系统的加速度响应3个固定点的H优化理论以及H2优化理论,并给出基于H以及H2优化准则优选的缓冲包装参数设计建议。在H优化中,关键部件幅频特性曲线呈现3个固定点现象(区别于经典固定点理论的双定点特性),创新性提出了“三点极值”理论,推导得出了最佳阻尼比 \xi _opt 和最佳固有频率比 \beta _opt 。在H2优化中,建立了性能度量指标 I 表达式,并通过解析推导表明,不存在最优固有频率比 \beta _opt ,但最佳阻尼比 \xi _opt 同时受质量比 \mu 和固有频率比 \beta 的影响。给出了关键部件加速度响应HH2准则下产品主体质量 m_0 与缓冲包装材料刚度 k_0 的关联模型,实现了考虑关键部件的缓冲包装系统刚度-产品主体质量协同设计,为缓冲包装优化设计提供理论依据和技术支撑。

     

    Abstract:
    The product transport packaging system, while sharing the similar mathematical model with the dynamic vibration
    absorber (DVA), embodies fundamentally different design objectives. Therefore, this paper focuses on the inverse problem of cushion packaging based on the reverse thinking of DVA, exploring the H and H2 optimization theories for the acceleration response of cushion packaging systems with consideration for critical component at triple fixed-point. It also provides suggestions for designing cushion packaging parameters based on the optimal criteria of H and H2. For H optimization criteria, the amplitude-frequency response curve of the critical component exhibits a distinct triple fixed-point phenomenon, which deviates from the classical dual fixed-point theory, and an innovative "triple fixed-point extremum" theory is proposed, leading to closed-form solutions for the optimal damping ratio \xi _opt and natural frequency ratio \beta _opt .For H2 optimization criteria, a performance metric I is formulated and analytical derivations demonstrate that no optimal natural frequency ratio \beta _opt exists within the feasible parameter space.Moreover, the optimal damping ratio \xi _opt influenced not only by the mass ratio \mu but also the natural frequency ratio \beta .Furthermore, under both optimization criteria, a parametric mapping model between packaging mass m_0 and stiffness k_0 is established based on the known dynamic parameters of critical components ( m_1,k_1,c_1 ), enabling a stiffness-mass co-designapproach for the cushion packaging system with consideration for the critical components. The proposed optimal design methodology takes into account the specific requirements of critical components, ensuring enhanced protection and reliability during transportation. It provides a theoretical foundation and technical support for the optimal design of cushion packaging.

     

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