低转速及变转速复合工况下滚动轴承故障尺寸自适应估计研究

Adaptive estimation of rolling bearing fault size under low-speed and variable-speed composite working conditions

  • 摘要: 为实现在低转速及变转速复合工况下滚动轴承故障尺寸难以自适应估计的问题,本文以瞬时角速度(Instantaneous angular speed, IAS)为信号源,基于滚动轴承外圈故障引起的IAS波动特性,研究提出了自适应Savitzky-Golay(SG)滤波和中位数绝对误差(Median absolute deviation,MAD)相结合的滚动轴承故障尺寸自适应估计方法。首先,本文开展了变转速、不同径向载荷以及不同转速工况下滚动轴承外圈故障引起的IAS波动特性分析研究;其次,开展了SG滤波器不同参数条件下的有效性特性分析研究,并提出了一种SG滤波器优化参数自适应确定方法;最后基于自适应SG滤波器,结合MAD自适应软阈值,实现了低转速及变转速复合工况下滚动轴承外圈自适应尺寸估计;通过不同外圈故障尺寸、不同转速及不同径向载荷工况的实验数据验证了所提方法的有效性和鲁棒性。

     

    Abstract: To solve the problem of the difficulty in adaptively estimating the fault size of rolling bearings under low-speed and variable-speed compound working conditions, this paper proposes an adaptive estimation method for rolling bearing fault size under low-speed and variable-speed composite working conditions by combining the Savitzky-Golay (SG) filter and Median Absolute Deviation (MAD), based on the Instantaneous Angular Speed (IAS) as the signal source and the characteristics of IAS fluctuations caused by rolling bearing outer rice faults. Firstly, this paper investigates the fluctuation characteristics of IAS caused by rolling bearing outer rice faults under the influence of speed trend components, as well as under different radial loads and different speed working conditions. Secondly, the effectiveness characteristics of the SG filter under different parameter conditions are analyzed, and an adaptive method for determining the optimal parameters of the SG filter is proposed. Finally, based on the adaptive SG filter and combined with the adaptive soft threshold of MAD, the adaptive size estimation of rolling bearings outer rice under low-speed and variable-speed compound working conditions is realized. The effectiveness and robustness of the proposed method were verified by experimental data under different outer rice fault sizes, different speeds, and different radial load conditions.

     

/

返回文章
返回