核电变径管道金属橡胶动力吸振器设计

Design of metal rubber dynamic vibration absorber for nuclear power variable diameter pipeline

  • 摘要: 核电机组管道因外部及自身影响易振动,长时间运行会加剧管道破裂风险,危害机组运行安全。常用的支吊架减振效果有限,存在改变管道固有频率、引发共振等问题。为此,本文设计了一款二重动力吸振器(DDVA)用于变径管道减振,通过理论推导确定其最优设计条件,并利用最优设计条件计算质量、刚度和阻尼比,结合应用场景对DDVA的结构进行设计,实现简易安装。本文对变径管道进行模态分析、谐响应分析等,最终进行核电厂变径管道的振动试验,现场测试结果表明:在49.8 Hz附近,DDVA对管道上2、3号点垂向和水平向的吸振效率达到了85%以上。在100 Hz附近,安装金属橡胶的DDVA相较于未安装金属橡胶的DDVA,2号点垂向和水平向的吸振效率提高了60%左右,3号点垂向和水平向的吸振效率提高了50%左右,证明金属橡胶材料有效增强了动力吸振器的吸振效果,研究成果对于核电管道的振动治理具有显著的工程意义。

     

    Abstract: The pipelines of nuclear power units are prone to vibration due to external and internal influences. Long-term operation will increase the risk of pipeline rupture and endanger the safe operation of the unit. The commonly used supports and hangers have limited vibration reduction effects and may change the natural frequency of the pipeline and cause resonance. This paper designs a double dynamic vibration absorber (DDVA) for reducer pipe vibration reduction. The optimal design conditions are determined through theoretical derivation, and the mass, stiffness and damping ratio are calculated using the optimal design conditions. The structure of DDVA is designed in combination with the application scenario to achieve easy installation. This paper conducts modal analysis and harmonic response analysis on variable diameter pipelines, and finally conducts vibration tests on variable diameter pipelines in nuclear power plants. The field test results show that: near 49.8 Hz, the vertical and horizontal vibration absorption efficiency of DDVA at points 2 and 3 on the pipeline reaches more than 85%. Near 100 Hz, the vertical and horizontal vibration absorption efficiency of DDVA installed with metal rubber is increased by about 60% at point 2, and the vertical and horizontal vibration absorption efficiency of point 3 is increased by about 50% compared with DDVA without metal rubber installed. This proves that metal rubber materials effectively enhance the vibration absorption effect of dynamic vibration absorbers. The research results have significant engineering significance for vibration control of nuclear power pipelines.

     

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