金属橡胶二级减振系统抗冲击性能研究

Impact resistance of metal rubber two-stage vibration isolation systems

  • 摘要: 在复杂冲击环境中,提升设备的抗冲击能力对于保障其运行稳定性具有重要意义。金属橡胶因具备优异的减振性能而被广泛应用于抗冲击领域。本文设计并搭建冲击试验平台,针对金属橡胶二级减振系统开展冲击试验研究,基于半正弦波激励,分析冲击幅值、冲击持续时间、两级金属橡胶密度对金属橡胶二级减振系统抗冲击性能的影响规律,并采用冲击隔离系数和动能衰减率来进行性能评估。试验结果表明:冲击幅值和持续时间的增加均会削弱系统的抗冲击性能,其中冲击幅值的影响更为显著;并揭示了二级金属橡胶密度匹配对能量耗散能力的协同作用机制:第一级金属橡胶密度越大,抗冲击性能越好,而第二级密度越小,系统的能量耗散能力越强。研究表明,当第一级密度为 1.75 g/cm3、第二级密度为 1.4 g/cm3 时系统表现出最佳抗冲击性能,对应的动能衰减率高达 85.71%。本研究结果可为复杂冲击环境下金属橡胶二级减振器的设计提供理论支持与工程参考。

     

    Abstract: Enhancing the impact resistance of equipment under complex shock environments is critical for ensuring operational stability. Owing to its excellent vibration damping properties, metal rubber has been widely used in impact-resistant applications. In this study, shock tests were conducted on a two-stage vibration isolation system based on metal rubber. A shock test platform was established, and semi-sine wave excitation was applied to investigate the effects of shock amplitude, duration, and the densities of the two metal rubber stages on the system’s impact resistance. The performance was evaluated using shock isolation coefficient and kinetic energy attenuation rate as indicators. The experimental results show that increases in shock amplitude and duration both degrade the impact resistance performance of the system, with shock amplitude having a more significant effect. Furthermore, a synergistic mechanism was revealed between the density matching of the two metal rubber stages and the system's energy dissipation capacity. A higher density in the first-stage metal rubber leads to better impact resistance, while a lower density in the second-stage enhances energy dissipation. The results indicate that when the first-stage density is 1.75 g/cm3; and the second-stage density is 1.4 g/cm3, the system exhibits optimal impact resistance, with a kinetic energy attenuation rate as high as 85.71%. These findings provide theoretical and engineering guidance for the design of metal rubber-based two-stage vibration isolators in complex shock environments.

     

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