新型负泊松比吸能盒结构设计及其碰撞特性研究

Structural design and crashworthiness analysis of a novel crash box with negative Poisson’s ratio

  • 摘要: 为解决传统吸能盒结构在碰撞安全性能优化中存在的能量吸收效率受限与初始峰值载荷过高的问题,本文基于拓扑优化方法设计了一种新型的负泊松比吸能盒。首先,基于固体各向同性材料惩罚法,以最大能量吸收为目标生成了具有清晰轮廓的负泊松比蜂窝拓扑结构;随后对该拓扑结构进行了几何提取和简化,建立了均匀化几何模型;通过构建包含收敛性分析与实验标定的双维度验证体系,系统验证了该吸能盒构型的正确性。此外,本文基于显式动力学方法系统研究了优化结构在3 m/s、20 m/s及100 m/s冲击载荷作用下的动态响应特性。研究结果表明,相较于传统方形薄壁吸能盒,新型负泊松比吸能盒在三级冲击速度工况下均表现出更低的初始峰值载荷和更高的平均冲击载荷,总能量吸收分别提高293.6%、302.9%、178.2%,比吸能分别提高31.6%、34.5%、2.7%,相应结果经压缩实验验证。

     

    Abstract: To address the limitations of conventional crash boxes, particularly their restricted energy absorption efficiency and excessive primal impact forces, a novel crash box with negative Poisson's ratio was designed through topology optimization methodology in this paper. A multi-dimensional verification framework integrating convergence analysis, finite element modeling, and experimental calibration was established to validate the structural configuration. The dynamic response characteristics under impact velocities of 3 m/s, 20 m/s, and 100 m/s were systematically investigated using explicit dynamics simulations. Results demonstrate that the proposed crash box shows a lower primal impact force and a higher mean impact force compared with conventional square crash boxes across all tested velocity regimes. Total energy absorption capacities show 293.6%, 302.9%, and 178.2% enhancements respectively, accompanied by specific energy absorption improvements of 31.6%, 34.5%, and 2.7% under progressive impact conditions.

     

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