幅值和相位解调的行星架裂纹故障特征提取

Fault feature extraction of planetary carrier crack by amplitude and phase demodulation

  • 摘要: 在介绍行星架裂纹故障对行星齿轮箱振动信号影响的基础上,结合同步平均、振动分离和窄带解调技术,提出一种基于幅值、相位解调的行星架裂纹故障特征提取方法。该方法对原始振动信号进行角域同步平均,消除转速波动、行星轮等其他旋转部件的影响;通过振动分离技术重构信号,并对重构信号进行同步平均得到行星架振动分离信号;通过窄带解调获得行星架的幅值和相位特征。通过观察幅值和相位的变化,提取行星架裂纹故障特征。行星齿轮箱故障实测信号分析结果表明该方法可有效提取行星架裂纹故障特征。

     

    Abstract: Planetary carriers are the main components of planetary gearboxes. However,the current effective diagnosis methods of planetary carrier crack are limited. When the planetary gearbox is in operation,the planetary carrier crack will reduce the contact stiffness between the carrier and planetary bearing and also cause a small additional angular displacement of the planet gear closed to the crack. This paper introduces the influence of planetary carrier crack on the vibration signal of the planetary gearbox. Then a method based on amplitude and phase demodulation for planetary carrier crack fault is proposed,which is combined the synchronous average,vibration separation technique and narrowband demodulation. The angle domain synchronous average technique is used to eliminate the influence of the speed fluctuation and other rotating components. The angle domain synchronous average signal is reconstructed by vibration separation technique. The vibration separation signal is obtained by synchronous average. The amplitude and phase characteristics of the planetary carrier are obtained by narrowband demodulation. Characteristics of planetary carrier fault are extracted by observing changes in amplitude and phase plots. The analysis results of the planetary gear transmission testrig measured signal show that the method can effectively diagnose the planetary carrier crack failure.

     

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