含行星轮局部故障的行星齿轮箱振动仿真及实验研究

Vibration simulation and experiment of planetary gearbox with planetary gear local fault

  • 摘要: 针对现有行星齿轮箱局部故障振动仿真模型使用小波变换和加窗振动分离技术进行故障诊断时效果不明显的问题,提出了一种以齿轮啮合冲击响应和齿轮啮合顺序为基础的行星轮局部故障振动仿真模型。以齿轮啮合冲击响应为基础,仿真正常齿和故障齿的单次啮合冲击振动响应;计算每次齿轮啮合的时间点,按照轮齿啮合顺序使用单次啮合冲击振动响应进行拼接,综合考虑振动信号的时变传递路径和太阳轮、行星轮和行星架转频的调制影响;建立了满足加窗振动分离技术故障特征提取的行星轮局部故障振动仿真模型。通过与行星齿轮箱的试验平台实测振动信号和振动仿真信号的分析对比,验证了所建立模型的正确性。

     

    Abstract: In order to solve the problem that wavelet transform and windowed vibration separation technology are not effective in fault diagnosis of existing planetary gearbox local fault vibration simulation models,a planetary gear local fault vibration simulation model based on gear meshing impact response and gear meshing sequence is proposed. The single meshing impact vibration response of normal teeth and fault teeth is simulated,and the time points of each gear engagement are calculated. The single meshing impact response is used to splice according to the gear meshing sequence. Considering the time-varying transmission path of the vibration signal and the modulation effect of the rotation frequency of the sun gear,planetary gear and planetary carrier,the local fault vibration simulation model of the planetary gear to meet the fault feature extraction of the windowed vibration separation technology is established. The correctness of the model is verified by analyzing and comparing with the simulated and measured vibration signals collected on the planetary gearbox test platform.

     

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