一种轴承早期故障检测的关系网络方法

An early fault detection method for bearings based on relation network

  • 摘要: 轴承作为转向架的关键部件之一,对其进行早期故障检测尤为重要。提出一种基于关系网络(relation network,RN)的轴承早期故障检测方法。设计了一种可以有效提取轴承状态特征,度量特征间非线性距离的健康状态检测关系网络模型。离线建模阶段,获取待检测轴承离线正常样本进行训练,学习健康状态样本特征之间的非线性距离;在线检测阶段,获取当前运行状态样本进行检测,得到关系得分作为轴承状态的健康指标。利用3σ准则得到健康指标的健康阈值,用以检测轴承的健康状态,及时发现故障。在XJTU-SY滚动轴承全寿命数据集上进行试验,试验结果表明,与均方根、峭度、堆叠自编码器等方法相比,本文方法所得健康指标对早期故障更为敏感,并且具有更好的单调性与趋势性;与孤立森林、支持向量机、堆叠自编码器等方法相比,本文方法所得首次故障时间更加提前,具有一定的应用价值。

     

    Abstract: As one of the key components of a bogie, early fault detection of bearings is crucial. This paper proposes a method for early fault detection of key bogie components based on a relation network. A health status detection relation network model is designed, which can effectively extract bearing condition features and measure the nonlinear distance between features. In the offline modeling phase, normal samples from the bearing to be monitored are collected and used for training to learn the nonlinear distances between the health state samples. During the online monitoring phase, samples from the current operating state are used for detection, and the relation score is obtained as a health indicator of the bearing’s condition. The 3σ criterion is applied to determine the health threshold for detecting the bearing’s condition and identifying faults promptly. Experiments are conducted on the XJTU-SY rolling bearing full-lifecycle dataset. The results demonstrate that, compared with methods such as root mean square, kurtosis, and stacked autoencoders, the proposed method is more sensitive to early faults and exhibits better monotonicity and trend. Additionally, compared to methods like Isolation Forest, Support Vector Machine, and stacked autoencoders, the proposed method detects the first fault occurrence earlier, showing significant practical value.

     

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