时变转速工况下行星轮轴承故障诊断的阶频谱相关分析方法

Order-frequency spectral correlation analysis for planet bearing fault diagnosis under time-varying speed conditions

  • 摘要: 行星轮轴承运动涉及自转和公转耦合,故障振动信号复杂微弱,给故障诊断带来严峻挑战。在时变转速工况下,齿轮啮合振动与行星轮轴承故障振动的频率特征交叉重叠,严重干扰行星轮轴承故障诊断。为解决该问题,提出非平稳信号阶频谱相关分析方法,消除振动信号的时变低频幅值包络并进行角域重采样,使齿轮分量的阶次特征保持平稳。应用阶次域离散随机分离、消除齿轮振动分量,保留残余的随机分量。对随机分量逆角域重采样,恢复原始幅值包络,并通过阶频谱相关或阶频谱相干提取行星轮轴承故障特征。该方法增强了行星轮轴承故障特征,提高了时变转速工况下行星轮轴承故障诊断能力。通过仿真信号分析了方法原理,通过行星轮轴承故障试验成功诊断了行星轮轴承内/外圈和滚动体局部损伤故障,验证了方法的性能。

     

    Abstract: Planet bearing kinematics involve spinning-revolution coupling, resulting in complex and weak fault vibration signals. This poses a tremendous challenge to fault diagnosis. Under time-varying speed conditions, the frequency characteristics of gear mesh vibrations overlap with those of planet bearing faults, significantly interfering planet bearing fault diagnosis. To address this issue, an order-frequency spectral correlation of non-stationary signals is proposed in this paper. The time-varying low-frequency amplitude envelope of the vibration signal is removed, and angular domain resampling is performed to stabilize the order characteristics of gear vibrations. The discrete random separation in the order domain is applied, to eliminate gear vibrations and retain residual random components. The random components are inverse resampled in the time domain to restore the original amplitude envelope, and planet bearing fault features are extracted through their order frequency spectral correlation or coherence. This method enhances planet bearing fault features, and improves the diagnosis capability under time-varying speed conditions. The principle is demonstrated through numerical simulation analysis, and the performance is validated experimentally. The localized fault on the inner and outer race and rolling element of planet bearings are successfully diagnosed.

     

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